Emerson A41 Manuale delle Istruzioni

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www.Fisher.com
Fisherr A41 High Performance Butterfly Valve
Contents
Introduction 1...................................
Scope of Manual 1............................
Description 1................................
Specifications 2..............................
Educational Services 2.........................
Installation 5
....................................
Valve Orientation 6...........................
Maintenance 9
..................................
Packing Maintenance 12.......................
Seal Ring Maintenance for NPS 3 through 12 13....
Seal Ring Maintenance for NPS 2 19..............
Disc, Drive Shaft and Bearing Maintenance for
NPS 3 through 12 20........................
Disc, Drive Shaft and Bearing Maintenance for
NPS 2 24..................................
Actuator Mounting 26.........................
Parts Ordering 27
................................
Retrofit Kits for ENVIRO-SEALt Packing 27........
Repair Kits for ENVIRO-SEAL Packing 28...........
Parts List 28...................................
Figure 1. Fisher A41 Valve
W9269
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for Fisher A41 high performance
butterfly valves (figure 1). Refer to separate instruction manuals for information covering the power on-off actuator
and accessories.
Do not install, operate, or maintain A41 valves without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the c ontents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Description
The A41 high performance butterfly valves have eccentrically mounted discs to reduce wear and reduce torque
requirements. The valve includes filled-PTFE or graphite packing rings that electrically bond the shaft to the valve
body. This valve has a Double D drive shaft end, and soft or metal seal rings for u se in a wide variety of applications.
Instruction Manual
D500211X012
A41 Valve
November 2012
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1 2 3 4 5 6 ... 35 36

Sommario

Pagina 1 - Introduction

www.Fisher.comFisherr A41 High Performance Butterfly ValveContentsIntroduction 1...Scope of Manual 1...

Pagina 2 - Educational Services

Instruction ManualD500211X012A41 ValveNovember 201210CAUTIONIt is possible to damage the valve if the actuator travel stops are not properly adjusted

Pagina 3

Instruction ManualD500211X012A41 ValveNovember 201211Figure 5. Optional Shaft-to-Valve Body Bonding Strap AssemblyVALVE BODYACTUATORAAVIEW A-A37A6528-

Pagina 4

Instruction ManualD500211X012A41 ValveNovember 201212CAUTIONDamage to the disc (key 3) sealing surfaces may occur if the disc is not closed when the v

Pagina 5 - Installation

Instruction ManualD500211X012A41 ValveNovember 201213Clean all accessible metal parts and surfaces to remove particles that would prevent the packing

Pagina 6 - Valve Orientation

Instruction ManualD500211X012A41 ValveNovember 201214Figure 6. Typical Packing ArrangementsPACKING FOLLOWER(KEY 102)PACKING SET(KEY 105)PACKING RING(K

Pagina 7

Instruction ManualD500211X012A41 ValveNovember 201215Figure 7. Disc Rotation IndicationINDICATESAPPROXIMATEDISCPOSITIONCAUTION: DONOT ROTATEDISC INTOT

Pagina 8

Instruction ManualD500211X012A41 ValveNovember 2012161. Removing the retainer ring (key 2):For valves with press-fit retainer rings:D Place the valve

Pagina 9 - Maintenance

Instruction ManualD500211X012A41 ValveNovember 201217WARNINGDo not lubricate parts when used in oxygen service, or where the lubrication is incompatib

Pagina 10 - Instruction Manual

Instruction ManualD500211X012A41 ValveNovember 201218Figure 9. Available Seal ConfigurationNOVEX METAL SEALPHOENIX III METAL SEALPTFE SEALBIDIRECTIONA

Pagina 11 - Removing the Actuator

Instruction ManualD500211X012A41 ValveNovember 201219c. Lay the retainer ring on the valve body.d. Use a press or a soft-faced hammer to press the ret

Pagina 12 - Packing Maintenance

Instruction ManualD500211X012A41 ValveNovember 20122Table 1. SpecificationsValve Sizes and End Connection StylesNPS J 2,J 3, J 4, J 6, J 8, J 10, and

Pagina 13 - Assembly

Instruction ManualD500211X012A41 ValveNovember 2012201. Isolate the control valve from line pressure, and relieve pressure from the valve body. Shut o

Pagina 14

Instruction ManualD500211X012A41 ValveNovember 201221Disassembly1. If necessary, loosen the packing flange nuts (key 101). This allows the drive shaft

Pagina 15 - Disassembly

Instruction ManualD500211X012A41 ValveNovember 201222Figure 10. Orientation of Bearing/Spacer TabA6357CENTER LINE OFSHAFT BORECENTER LINE OFBODY &

Pagina 16

Instruction ManualD500211X012A41 ValveNovember 201223Figure 11. Taper Pin and Hollow Pin Removal and InstallationREMOVAL TOOL DIMENSIONSShaftDiameter

Pagina 17

Instruction ManualD500211X012A41 ValveNovember 201224Installing the Hollow Pin and Taper Pin4. Placethevalvebodyonaflatworkingsurfacewiththeslotforthe

Pagina 18

Instruction ManualD500211X012A41 ValveNovember 2012255. Unscrew and remove the packing flange nuts (key 12), packing followers (keys 15 and 16), and p

Pagina 19

Instruction ManualD500211X012A41 ValveNovember 2012268. Install the packing according to the appropriate instructions presented in steps 5 through 8 o

Pagina 20

Instruction ManualD500211X012A41 ValveNovember 201227Parts OrderingWhen corresponding with your Emerson Process Management sales office about this equ

Pagina 21

Instruction ManualD500211X012A41 ValveNovember 201228Repair Kits for ENVIRO-SEAL PackingRepair kits include replacement parts for key 105 and 106 for

Pagina 22

Instruction ManualD500211X012A41 ValveNovember 201229Key Description Part NumberNPS 6 75B0004X052NPS 8 75B0012X052NPS 10 75B0029X052NPS 12 75B0036X052

Pagina 23

Instruction ManualD500211X012A41 ValveNovember 20123Table 2. Valve Size, Shaft Diameter, and Approximate WeightVALVE SIZE,NPSPRESSURECLASSSHAFT DIAMET

Pagina 24

Instruction ManualD500211X012A41 ValveNovember 201230Key Description Part Number1-1/2 inch 12A8935X0221-3/4 inch 12A9057X022ENVIRO-SEAL PTFE1/2 inch 1

Pagina 25

Instruction ManualD500211X012A41 ValveNovember 201231Key 2*. Seal RetainerVALVE STYLEVALVE SIZE,NPSMATERIALSteel CF8M CG8M CN7M CW2M M35-1PTFE Seal Ri

Pagina 26 - Actuator Mounting

Instruction ManualD500211X012A41 ValveNovember 201232Key 9*. Hollow Pin (2 req'd)VALVE SIZE,NPSCL150 CL300Shaft Material Shaft MaterialS17400H107

Pagina 27 - Parts Ordering

Instruction ManualD500211X012A41 ValveNovember 201233Figure 12. Wafer Valve Assembly for the NPS 3 through 1275B0094-BNOTE:KEYS21,22,AND28ARENOTSHOWN.

Pagina 28 - Parts L ist

Instruction ManualD500211X012A41 ValveNovember 201234Figure 12. Wafer Valve Assembly for the NPS 3 through 12 (continued)75B0096-BNOTE:KEYS 21, 22, AN

Pagina 29

Instruction ManualD500211X012A41 ValveNovember 201235Figure 13. Valve Assembly for NPS 2NOTE: PARTS 21 AND 22 NOT SHOWN75B062534B5064-APTFE SEALMETAL

Pagina 30

Instruction ManualD500211X012A41 ValveNovember 201236Emerson Process ManagementMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent ME4 4QZ

Pagina 31

Instruction ManualD500211X012A41 ValveNovember 20124Figure 2. Maximum Pressure/Temperature RatingsNOTE:TEMPERATURE LIMITATIONS DO NOT ACCOUNT FOR THE

Pagina 32

Instruction ManualD500211X012A41 ValveNovember 20125Hex Head Cap Screw and Stud Bolt Data(1)VALVESIZE,NPSWAFER STYLE SINGLE FLANGE STYLECL150 CL300 CL

Pagina 33

Instruction ManualD500211X012A41 ValveNovember 20126CAUTIONThe valve configuration and construction materials were selected to meet particular pressur

Pagina 34

Instruction ManualD500211X012A41 ValveNovember 20127b. Phoenix III Seal: This seal is bidirectional. For best performance, high pressure at the closed

Pagina 35

Instruction ManualD500211X012A41 ValveNovember 20128D Flange Studs: Install two or more line flange studs into the line flanges to help hold the valve

Pagina 36

Instruction ManualD500211X012A41 ValveNovember 20129Figure 4. Flow DirectionNOTES:1. BY EMERSON PROCESS MANAGEMENT DEFINITION:D FORWARD FLOW IS INTO T

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