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17
Reference Manual
00809-0100-4001, Rev JA
Section 2: Installation
November 2012
Installation
Whenever you remove flanges or adapters, visually inspect the PTFE o-rings. Replace with o-ring
designed for Rosemount transmitter if there are any signs of damage, such as nicks or cuts.
Undamaged o-rings may be reused. If you replace the o-rings, retorque the flange bolts after
installation to compensate for cold flow. Refer to the process sensor body reassembly procedure
in Section 5: Troubleshooting.
O-rings:
The two styles of Rosemount flange adapters (Rosemount 1151 and Rosemount
3051S/3051/2051/3095) each require a unique O-ring (see Figure 2-9). Use only the O-ring
designed for the corresponding flange adaptor.
Figure 2-9. O-Rings.
When compressed, PTFE O-rings tend to “cold flow,” which aids in their sealing capabilities.
Note
PTFE O-rings should be replaced if the flange adapter is removed.
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or
serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the
O-ring that is designed for its specific flange adapter, as shown below.
Rosemount 3051S / 3051 / 2051 / 3095
Rosemount 1151
Flange Adapter
O-ring
Flange Adapter
O-ring
PTFE Based
Elastomer
PTFE
Elastomer
- Protocol 1
- Rosemount 3051 Pressure 3
- Transmitter 3
- Title Page 4
- Contents 5
- 3Section 3: Configuration 6
- 5Section 5: Troubleshooting 7
- Reference Manual 10
- Table of Contents 10
- Section 1 Introduction 11
- 1.3 Models covered 12
- 1.4 Transmitter overview 13
- Section 2 Installation 15
- 2.3 General considerations 16
- 2.4 Mechanical considerations 17
- 2.8 Installation procedures 20
- Flange bolts 21
- Bolt installation 23
- 2.8.2 Impulse piping 24
- Mounting requirements 25
- 2.8.3 Process connections 26
- O-rings: 27
- 2.8.5 Housing rotation 28
- 2.8.6 LCD display 29
- Security (write protect) 30
- TRANSMITTER SECURITY 31
- JUMPER POSITIONS 31
- 2.9 Electrical considerations 32
- 2.9.2 Wiring 33
- Section 2: Installation 34
- Installation 34
- Power supply for 4-20 mA HART 35
- 2.9.4 Grounding 37
- Signal wiring 38
- Transmitter case 38
- External Ground 39
- Assembly 39
- Figure 2-24. Manifolds 40
- 2.11.4 Manifold operation 41
- 2.12 Liquid level measurement 44
- 2.12.1 Open vessels 45
- 2.12.2 Closed vessels 45
- Dry leg condition 46
- Wet leg condition 46
- Bubbler system in open vessel 46
- Figure 2-26. Wet leg example 47
- Section 3 Configuration 49
- 3.3 Commissioning 50
- 3.3.2 Wiring diagrams 51
- 3.5 Field communicator 52
- Section 3: Configuration 54
- Configuration 54
- 3.8 Check output 60
- 3.8.1 Process variables 61
- 3.8.2 Sensor temperature 61
- 3.9 Basic setup 62
- 3.9.3 Rerange 63
- Field communicator 65
- AMS device manager 65
- 3.9.4 Damping 67
- 3.10 LCD display 68
- 3.11 Detailed setup 71
- 3.12 Diagnostics and service 72
- 3.13 Advanced functions 74
- 3.13.2 Burst mode 77
- 3.14 Multidrop communication 78
- 4.1 Overview 81
- 4.2 Safety messages 81
- 4.3 Calibration overview 82
- TPE = = 0.117% of span 85
- TPE = = 0.105% of span 86
- 4.4 Analog output trim 87
- AMS Device Manager 89
- 4.5 Sensor trim 91
- 4.5.2 Zero trim 92
- 4.5.3 Sensor trim 93
- Zero effect 95
- Span effect 95
- Operation and maintenance 98
- Section 5 Troubleshooting 99
- 5.2.1 Warnings ( ) 100
- Section 5: Troubleshooting 101
- Troubleshooting 101
- Symptom Corrective actions 101
- 5.3 Diagnostic messages 102
- Operation 103
- Span Fail 104
- Local Dsbld 104
- Write Protect 104
- Message Description 105
- 5.4 Disassembly procedures 107
- 5.4.1 Remove from service 108
- 5.4.2 Remove terminal block 109
- 5.5 Reassembly procedures 110
- 00809-0100-4001, Rev JA 111
- November 2012 111
- A.1.2 Reference accuracy 114
- A.1.3 Total performance 114
- A.1.4 Long term stability 115
- A.1.5 Dynamic performance 115
- A.1.9 Vibration effect 116
- A.1.10 Power supply effect 117
- A.2 Functional specifications 118
- A.2.3 Service 120
- A.2.4 4–20 mA (Output Code A) 120
- fieldbus Parameters 121
- Minimum Load Impedance 123
- Indication 123
- Overpressure Limits 123
- A.2.13 Static Pressure Limit 124
- A.2.14 Burst Pressure Limits 124
- A.2.15 Failure Mode Alarm 124
- A.2.16 Temperature Limits 125
- A.3 Physical specifications 126
- A.3.3 Process-Wetted Parts 127
- A.3.5 Non-Wetted Parts 128
- A.3.6 Shipping Weights 129
- A.4 Dimensional Drawings 130
- 3051C Coplanar Flange 131
- Appendix A: Reference Data 132
- 3051T Dimensional Drawings 135
- Pipe Mounting Panel Mounting 136
- 3051L Dimensional Drawings 137
- A.5 Ordering Information 141
- (3051C with Option Code S1)) 146
- OUNDATION fieldbus Protocol ★ 149
- Axxxx Specials •• •• 165
- A.6 Options 166
- Shipping weights 169
- A.7 Spare parts 174
- OUNDATION or PROFIBUS PA) 177
- Mounting brackets Part number 182
- B.1 Overview 185
- B.2 Safety messages 185
- B.2.1 Warnings 186
- FM Approvals 187
- CSA international 187
- European certifications 188
- Japanese certifications 189
- IECEx certifications 189
- Inmetro certifications 190
- China certifications 191
- B.6 Approval drawings 194
- Product certifications 195
- Index-207 217
- Index-208 218
- Index-209 219
- Index-210 220
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