Emerson FCL with 1050 Analyzer 1056 Manuale delle Istruzioni

FCL with 1056 AnalyzerInstruction ManualPN 51-FCL-1056 rev.EMarch 2012

LIST OF FIGURESNumber Title Page2-1 Model FCL-01 ...

Model FCL-1056

1.3 SPECIFICATIONS — GENERALSample requirements:Pressure: 3 to 65 psig (122 to 549 kPa abs) A check valve in the inlet prevents the sensorflow cells

31.6 ORDERING INFORMATIONFCL Free Chlorine Measuring System. The FCL is a complete system for the determination of free chlorine inaqueous samples. It

This page left blank intentionally4MODEL FCL-1056 SECTION 1.0DESCRIPTION AND SPECIFICATIONS

5SECTION 2.0. INSTALLATIONMODEL FCL-1056 SECTION 2.0INSTALLATION2.1 UNPACKING AND INSPECTIONInspect the shipping container. If it is damaged, contact

6MODEL FCL-1056

7FIGURE 2-1. Model FCL-01FIGURE 2-2. Model FCL-02INCHMILLIMETERINCHMILLIMETERMODEL FCL-1056

This page left blank intentionally8MODEL FCL-1056

SECTION 3.0. WIRINGMODEL FCL-1056

ESSENTIAL INSTRUCTIONSREAD THIS PAGE BEFORE PROCEEDING!Your purchase from Rosemount Analytical, Inc. hasresulted in one of the finest instruments ava

MODEL FCL-1056

11MODEL FCL-1056

This page left blank intentionally12MODEL FCL-1056

13MODEL FCL-1056

14MODEL FCL-1056 SECTION 4.0DISPLAY AND OPERATION4.2 KEYPADLocal communication with the analyzer is through the membrane keypad. Figures 4-4 and 4-5 e

4.3 PROGRAMMING THE ANALYZER—TUTORIAL Setting up and calibrating the analyzer is easy. The following tutorial describes how to move around in theprogr

164.4 SECURITY 4.4.1 How the Security Code WorksSecurity codes prevent accidental or unwanted changes to program settings or calibrations. There are t

174.5 USING HOLD 4.5.1 PurposeTo prevent unwanted alarms and improper operation of control systems or dosing pumps, place the alarms andoutputs assign

181. Press MENU. The main menu screen appears. Move the cursor toDisplay and press ENTER.2. The screen shows the present configuration. There are four

19SECTION 5.0PROGRAMMING THE ANALYZER5.1 GENERALThis section describes how to make the following program settings using the local keypad. a. Configu

QUICK START GUIDEFOR FCL ANALYZER1. Refer to Section 2.0 for installation instructions and Section 3.0 for wiring instructions.2. Once connections

20MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZERTABLE 5-1. DEFAULT SETTINGSITEM CHOICES DEFAULTSensor assignment1. Sensor 1chlorine chlorine2.

21MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZERTABLE 5-1. DEFAULT SETTINGS (continued)ITEM CHOICES DEFAULTMeasurement1. Chlorine (sensor 1)a.

22MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3 CONFIGURING, RANGING, AND SIMULATING OUTPUTS.5.3.1 Purpose This section describes how to confi

23MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.3. Procedure – Configure Outputs.1. Press MENU. The main menu screen appears. Move the cursor

24MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.4. Procedure – Ranging Outputs.1. Press MENU. The main menu screen appears. Move the cursor to

25MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.5 Procedure – Simulating Outputs1. Press MENU. The main menu screen appears. Move the cursor t

5.4.2 Definitions1. ASSIGNING ALARMS. There are four alarmsrelays. The relays are freely assignable to any sen-sor and to either the measurement (for

27MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.3 Procedure – Configuring Alarms and Assigning Setpoints1. Press MENU. The main menu screen ap

28MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.4 Procedure – Simulating Alarms1. Press MENU. The main menu screen appears. Move the cursor to

29MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.4 Procedure – Synchronizing Timers1. Synch Timers is available only if two or more alarm relay

12. The main display appears. The outputs and alarms (if an alarm board is present) are assigned to default values.13. To change outputs, alarms, an

30MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.5 CONFIGURING THE MEASUREMENT.5.5.1 PurposeThis section describes how to do the following:1. Pro

MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.5.4 Procedure – Configuring the Measurement1. Press MENU. The main menu screen appears. Move the c

MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.6 CONFIGURING TEMPERATURE RELATED SETTINGS5.6.1 PurposeThis section describes how to do the follow

MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.7 CONFIGURING SECURITY SETTINGS5.7.1 PurposeThis section describes how to set security codes. Ther

34MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.8 SETTING UP DIAGNOSTICS5.8.1 PurposeNOTEDiagnostic setup applies only to pH sensors. It appears

35MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.8.3 Procedure – Setting Up Diagnostics1. Press MENU. The main menu screen appears. Move the curs

36MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.9 RESETTING THE ANALYZER5.9.1 PurposeThis section describes how to clear user-entered values and

MODEL FCL-1056 SECTION 6.0CALIBRATIONSECTION 6.0CALIBRATION6.1 INTRODUCTIONThe calibrate menu allows the user to do the following:1. Calibrate the t

38MODEL FCL-1056 SECTION 6.0CALIBRATION3. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.4. Choose the sensor y

39MODEL FCL-1056 SECTION 6.0CALIBRATION6.3 CALIBRATION — FREE CHLORINE6.3.1 PurposeAs Figure 6-1 shows, a free chlorine sensor generatesa current dire

MENU TREECalibrateSensor 1 (Free chlorine)ChlorineZeroIn processTemperatureSensor 2 (pH)pHBuffer CalAuto Select buffer (NIST, DIN19267, Ingold, Merck,

40MODEL FCL-1056 SECTION 6.0CALIBRATION3. Choose the sensor you wish to calibrate. Sensor 1 is the chlorine sensor.Sensor 2 (if present) is the pH sen

MODEL FCL-1056 SECTION 6.0CALIBRATION6.3.3 Procedure-Calibrating the Sensor1. Place the chlorine sensor in the chlorine flow cell. If continuous (live

426.4 CALIBRATION – pH6.4.1 PurposeA pH sensor consists of a glass and reference electrode. Usually, the two electrodes are combined into a singlebody

43MODEL FCL-1056 SECTION 6.0CALIBRATION3. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.4. Choose the sensor y

44MODEL FCL-1056 SECTION 6.0CALIBRATION8. Choose Start Auto Cal.If you wish to change the stability criteria or the pH buffer list from thedefault val

45MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.4 Procedure-Manual Calibration1. Obtain two buffer solutions. Ideally, the buffer pH values should bracke

46MODEL FCL-1056 SECTION 6.0CALIBRATION10. Watch the pH reading for sensor 2 (S2) at the top of the screen. Oncethe reading is stable, enter the pH va

47MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.5 Procedure-Standardization1. The pH value measured by the analyzer can be changed to match the reading fro

48MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.6 Procedure-Entering a Known Slope and Offset1. Calibration data, i.e., slope and offset at pH 7, can be

MODEL FCL-1056 SECTION 6.0CALIBRATION2. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.3. Choose the output you

ProgramOutputsRange (assign values to 4 and 20 mA)ConfigureOutput 1 or 2Assign sensor and measurementRangeScaleDampeningFault mode (fixed or live)Faul

50MODEL FCL-1056 SECTION 6.0CALIBRATIONThis page left blank intentionally

51MODEL FCL-1056 SECTION 7.0DIGITAL COMMUNICATIONSSECTION 7.0DIGITAL COMMUNICATIONSTHE ANALYZER SUPPLIED WITH THE FCL DOES NOT HAVE THE DIGITAL COMMUN

52MODEL FCL-1056 SECTION 7.0DIGITAL COMMUNICATIONSThis page left blank intentionally

53MODEL FCL-1056 SECTION 8.0MAINTENANCESECTION 8.0MAINTENANCE8.1 ANALYZERThe analyzer used with the FCL needs little routine maintenance.Clean the ana

MODEL FCL-1056 SECTION 8.0MAINTENANCE548.2.1 General.When used in clean water, the chlorine sensor requires little maintenance. Generally, the sensor

MODEL FCL-1056 SECTION 8.0MAINTENANCE5533523-00 Electrolyte Fill Plug 9550094 O-Ring, Viton 2-01433521-00 Membrane Retainer23501-08 Free Chlorine Memb

56MODEL FCL-1056 SECTION 8.0MAINTENANCE8.4 CONSTANT HEAD FLOW CONTROLLER8.4.1 GeneralAfter a period of time, deposits may accumulate in the constant h

57MODEL FCL-1056

58MODEL FCL-1056

59MODEL FCL-1056

About This DocumentThis manual contains instructions for installation and operation of the Model FCL-1056The following list provides notes concerning

MODEL FCL-1056

MODEL FCL-1056

62MODEL FCL-1056

63MODEL FCL-1056

64MODEL FCL-1056

MODEL FCL-1056 S

66MODEL FCL-1056

67MODEL FCL-1056

68MODEL FCL-1056

69MODEL FCL-1056

iMODEL FCL-1056 TABLE OF CONTENTSFCL-1056 TABLE OF CONTENTSSection Title Page1.0 DESCRIPTION AND SPECIFICATIONS ...

MODEL FCL-1056 SECTION

9.9 SIMULATING INPUTS — pH9.9.1 GeneralThis section describes how to simulate a pH input intothe analyzer. To simulate a pH measurement, connect asta

72MODEL FCL-1056

73NOTES

A Worldwide Network of Sales and ServiceEmerson Process Management’s field sales offices are your source for more information on the fill line of Rose

WARRANTYSeller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufacturedor Services pro

Credit Cards for U.S. Purchases Only.The right people,the right answers,right now.ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITEhttp://www.rosemountan

Section Title Page7.0 DIGITAL COMMUNICATIONS .................... 518.0 MAINTENANCE ...